Lightweight Fillers
Breakthrough product applications with Lightweight fillers
Which capaÂbilÂiÂties would you like to transÂfer to your prodÂuct? Do you envisÂage disÂtincÂtive prodÂuct propÂerÂties, but the right ingreÂdiÂent or mediÂum is missÂing? Then the MAGNESIA holÂlow microsÂpheres might be the right soluÂtion for your field of application.
Under the tradeÂname MagÂSpheres®, MAGNESIA supÂplies lightÂweight fillers for use in medÂical research, aeroÂspace, conÂstrucÂtion chemÂistry as well as for insuÂlaÂtion mateÂriÂals, plasÂtics and enviÂronÂment. VarÂiÂous types of holÂlow bodÂies are availÂable in selectÂed grain size ranges and can be used minÂerÂal- and polymer-bound.
Which prodÂuct idea would you like to impleÂment? With the micro holÂlow spheres MagÂSpheres® from MAGNESIA you get much closÂer to your target.
Ceramic hollow microspheres: The innovation boost for your product developments
You can balÂance heat disÂtriÂbÂuÂtion in rooms or give anti-slip propÂerÂties or 3D effects to your prodÂuct, wherÂevÂer these are advanÂtaÂgeous. AnothÂer posÂsiÂbilÂiÂty is to use MagÂSpheres® for therÂmal insuÂlaÂtion and footÂfall sound insuÂlaÂtion or reducÂing noise smog at work and priÂvate. InnoÂvÂaÂtive appliÂcaÂtion is also conÂceivÂable for wind powÂer plants as well as in the off-shore area.
BenÂeÂfit from innoÂvÂaÂtive propÂerÂties for your prodÂucts with MagÂSpheres® from MAGNESIA for
optiÂcal surÂface effects
high temÂperÂaÂture and refracÂtoÂry applications
fire proÂtecÂtion applications
therÂmal insuÂlaÂtion and footÂfall sound insulation
denÂsiÂty and weight reduction
MagSpheres® impress with quality and technical ingenuity
Our team of experts has many years of marÂket expeÂriÂence and supÂports you in optiÂmizÂing your prodÂuct develÂopÂments. With the holÂlow microsÂpheres from MAGNESIA your prodÂucts will reach new spheres and make a name for themÂselves in the marÂket. Based on your ideas and defined paraÂmeÂters, we will work togethÂer to find the ideÂal soluÂtion for your techÂniÂcal chalÂlenge from for examÂple the folÂlowÂing MagÂSpheres® series:
The MagÂSpheres® C series are ceramÂic holÂlow microsÂpheres that serve as funcÂtionÂal lightÂweight fillers. They are charÂacÂterÂized by their very high temÂperÂaÂture resisÂtance and mechanÂiÂcal stability.
The holÂlow glass spheres of the MagÂSpheres® G series stand out due to their low denÂsiÂty with maxÂiÂmum comÂpresÂsion strength. In addiÂtion, the MagÂSpheres® G series impressÂes with its excelÂlent hydrolytÂic resistance.
The perÂlites of our MagÂSpheres® P series are difÂferÂent from conÂvenÂtionÂalÂly proÂduced perÂlites. Through a new manÂuÂfacÂturÂing process, they are built up almost closed-cell withÂout the use of addiÂtionÂal raw mateÂriÂals. This results in perÂlites that are charÂacÂterÂized by low water absorption.
All MagÂSpheres® series are chemÂiÂcalÂly inert raw mateÂriÂals. This means that all types of MagÂSpheres® can be indiÂvidÂuÂalÂly comÂbined with each othÂer based on your requireÂments — there are no mutuÂal chemÂiÂcal reacÂtions. So, with regard to the prodÂuct propÂerÂties of the difÂferÂent MagÂSpheres® series, we will advise you accordÂing to the motÂto “ComÂbine the best of all worlds”.
MagSpheres®: Diverse areas of application for your product portfolio
With micro holÂlow spheres from MAGNESIA your prodÂucts get speÂcial propÂerÂties that make them unique and conÂvince your cusÂtomers with an extraÂorÂdiÂnary perÂforÂmance. We will be hapÂpy to send you detailed specÂiÂfiÂcaÂtions, safeÂty data sheets and prodÂuct samÂples on request. The folÂlowÂing examÂples may give you an idea of the appliÂcaÂtion scope:
Abrasives
Description
- use of MagÂSpheres® G- or C‑series
Benefits
- coolants and abraÂsive parÂtiÂcles adhere longer to surface
- thus, highÂer effecÂtiveÂness and faster results
- coarsÂer types are an advanÂtage
- respecÂtive hardÂness of used sysÂtem must be observed
Acoustic isolation
Description
- use of MagÂSpheres® P- or C‑series
Benefits
- using lightÂweight comÂpoÂnents, the sound, but also the footÂfall sound in the room is masÂsiveÂly reduced
- promisÂing appliÂcaÂtion for autoÂmoÂtive secÂtor with option of a “CusÂtom Made” type taiÂlored to the needs of end user
Use in construction chemistry
Description
- use of MagÂSpheres® P- or C‑series
- for everyÂday prodÂucts — often made with ceramÂic balls, glass balls or minÂerÂal balls
- ExamÂples: tile adheÂsive, preÂcast conÂcrete parts, decÂoÂraÂtive eleÂments, coatÂings that reduce elecÂtric smog
Benefits
- active embodÂiÂment in cemenÂtiÂtious applications
- appliÂcaÂtion benÂeÂfits from ball bearÂing effect
- artiÂfiÂcialÂly genÂerÂatÂed radiÂaÂtion that is harmÂful to health (e.g. smartÂphone) is reduced
Thermal Insulation
Description
- The use of our MagÂSpheres® P or C series is ideÂal for therÂmal insulation
Benefits
- OptiÂmal therÂmal insuÂlaÂtion with simulÂtaÂneÂous acoustic insulation
- LowÂer conÂstrucÂtion costs and narÂrowÂer walls
- InfluÂence on heat distribution
- SigÂnifÂiÂcantÂly lowÂer fire load than EPS insulation
Automotive
Description
- MagÂSpheres® C & G Series
- ExamÂple appliÂcaÂtion: InteÂriÂor & engine comÂpartÂment insulation.
- OptiÂcal & hapÂtic modÂiÂfiÂcaÂtion of the fittings
Benefits
- Weight reducÂtion
- InsuÂlaÂtion
- ModÂiÂfiÂcaÂtion of look & feel
- SavÂing of binder
Ceramics
Description
- For the proÂducÂtion and proÂcessÂing of ceramÂic prodÂucts, we recÂomÂmend the use of the MagÂSpheres® C or G series
Benefits
- Crack supÂpresÂsion
- Less shrinkÂage durÂing firing
- Weight reducÂtion of your end prodÂucts. CeramÂic also goes light
Polymers
Description
- In the field of polyÂmers, the use of MagÂSpheres® C & G series is suitable
Benefits
- SavÂing of binder
- Weight reducÂtion
- Improved insuÂlaÂtion
- OptiÂmize the flow abilÂiÂty of the molten mass
Paint & Varnish
Description
- Use our MagÂSpheres® C & G series to impart speÂcial propÂerÂties to paints and coatings
Benefits
- ModÂiÂfiÂcaÂtion of the look & feel
- Cost savÂings due to the use of less binder
- Low therÂmal conductivity
- Can reflect infrared rays (increase comÂfort factor)
Stockmeier Chemie — Partner in Paints & Coatings
TogethÂer with StockÂmeier, we are a strong team of experts who will be hapÂpy to assist you. In the field of paints and coatÂings StockÂmeier and espeÂcialÂly their subÂsidiary BasserÂmann will be at your disposal.
Filling compounds
Description
- The MagÂSpheres® C & G series is suitÂable for use in filler compounds
Benefits
- BetÂter grindability
- Improved processÂabilÂiÂty, ball bearÂing effect
- Less shrinkÂage
Refractory & Foundry
Description
- For refracÂtoÂry appliÂcaÂtions as well as in the foundry indusÂtry you can use our MagÂSpheres® C‑Series
Benefits
- Weight reducÂtion of your end products
- Defined coolÂing behavior
- Improved surÂfaces
- Less surÂface finishing
Stockmeier Chemie — Partner in Refractories & Foundry
TogethÂer with StockÂmeier, we are a strong team of experts who will be hapÂpy to assist you. In the field of refracÂtoÂry and foundry appliÂcaÂtions StockÂmeier and espeÂcialÂly their subÂsidiary BasserÂmann will be at your disposal.
Contact us now
Thomas Lukow and the LightÂweight Fillers team supÂports you with techÂniÂcal know-how and finds taiÂlor-made soluÂtions for your prodÂuct idea. Also ask for detailed inforÂmaÂtion about specÂiÂfiÂcaÂtions, safeÂty data sheets or mateÂrÂiÂal samÂples.
Supplier qualification as an integrated process
As part of the qualÂiÂfiÂcaÂtion process of our supÂpliÂers, we carÂry out approÂpriÂate audits and ensure that requireÂments are met. Even after sucÂcessÂful qualÂiÂfiÂcaÂtion, comÂpliÂance with legal requireÂments is regÂuÂlarÂly assessed. Our inteÂgratÂed process ensures that all changes at supÂpliÂer facilÂiÂties or to the prodÂuct that could affect manÂuÂfacÂturÂing or test paraÂmeÂters are checked and approved before implementation.
MAGNESIA makes the difference
MAGNESIA not only offers excelÂlent addiÂtives, active ingreÂdiÂents and excipÂiÂents, but also a comÂpreÂhenÂsive serÂvice that our long-term cusÂtomers parÂticÂuÂlarÂly appreÂciÂate. QualÂiÂty manÂageÂment, docÂuÂment manÂageÂment and the necÂesÂsary cerÂtiÂfiÂcaÂtions and audits of supÂpliÂers and prodÂucts are an inteÂgral part of our serÂvice. Furthermore
fixed conÂtact perÂsons make the coopÂerÂaÂtion a real partÂnerÂship for both sides, which benÂeÂfits from workÂing hand in hand. In short: We think along with you, and the up-to-dateÂness of the docÂuÂments required by qualÂiÂty manÂageÂment is proacÂtiveÂly provided,
one of our sucÂcess prinÂciÂples is called “transÂparenÂcy”. We are hapÂpy to comÂply with the request of our manÂuÂfacÂturÂer partÂners to disÂclose the oriÂgin of subÂstances and mateÂriÂals ordered,
seamÂless monÂiÂtorÂing of the supÂply chain is guarÂanÂteed, in parÂticÂuÂlar to meet our due diliÂgence obligÂaÂtions as minÂerÂal tradÂer and to make the proÂcureÂment process and storÂage as transÂparÂent as possible.
short delivÂery times are a cruÂcial facÂtor for our cusÂtomers. We, thereÂfore, either use our own wareÂhouse for stockÂing purÂposÂes or a suitÂably qualÂiÂfied and monÂiÂtored exterÂnal wareÂhouse keeper,
MAGNESIA, as a reliÂable partÂner, safeÂguards the intelÂlecÂtuÂal propÂerÂty rights of your prodÂucts. We treat your trade secrets with absolute conÂfiÂdenÂtialÂiÂty and the proÂtecÂtion of cusÂtomer data is one of our values.